Wind power anchor heat treatment production line

       Wind power anchor heat treatment production lineIt is a production line specially used to improve the mechanical properties of anchor rods. It adopts the principle of electromagnetic induction heating and uses processes such as medium-frequency induction heating, spray quenching and tempering to make the anchor rods obtain the desired troxite structure, thus greatly improving the performance of the anchor rods. Reinforcement performance of anchor bolts.Haishan electric furnaceTailor-made production lines for domestic and foreign special steel manufacturers, wind power (nuclear power) fastener manufacturers, and oil drilling tool manufacturers have won praise from all customers. At the same time, we have accumulated a lot of design and debugging experience. Haishan Electromechanical's induction heating steel overall heat treatment production line can handle the quenching and tempering (quenching + high temperature tempering) treatment, annealing treatment, stainless steel solid solution treatment, etc. of various steel types.

1. 800KW+400KWWind power anchor heat treatment production lineTechnical parameters:

1. The total power of the quenching part is 800KW, and the total power of the tempering part is 400KW.

2. The quenching heating coil is 6.8 meters and the tempering heating coil is 5.2 meters.

3. Siemens PLC control system

4. The bus length of the production line reaches 38.62 meters, and the spray part consists of three groups of spray rings.

5. Infrared thermometer + large display screen

two,Wind power anchor heat treatment production linecomposition:

      1、800KW+400KWWind power anchor heat treatment production lineIt consists of two processing parts: quenching and tempering.

2. The quenching part consists of two sets of intermediate frequency power supplies with different powers and multiple sets of heating induction coils, with a total power of 800KW. The design of this part is to achieve the quenching effect of the anchor in a short time by accurately controlling the heating speed and temperature during the manufacturing process of wind power anchors.

3. The total power of the tempering part is 400KW. The purpose of this part is to further improve the hardness and mechanical properties of the anchor by controlling the heating temperature and time after the quenching treatment.

     4、Wind power anchor heat treatment production lineIncluding the spray part, this part is composed of three groups of spray rings. The spray rings adopt a fully enclosed design, which can prevent the spray liquid from splashing and facilitate the backflow of the spray water. Moreover, the relative position of the graded spray device is adjustable, and this design can better control the flow and range of the spray water. Each level of spray system has an independent water pump and electronic flow meter, making the entire spray process more controllable.

three,Wind power anchor heat treatment production lineFeatures:

1. It can obtain excellent comprehensive mechanical properties, satisfactory metallographic structure, and high grain size grade; the overall performance is uniform and stable.

2. There is basically no decarburization during the quenching and tempering process. The quenched and tempered steel has less oxidation and good appearance quality.

3. After quenching and tempering, the internal stress of the steel is evenly distributed and has good straightness. In most cases, it is better than the original straightness of the steel. There is generally no need to straighten the steel after quenching and tempering.

4. It is not only suitable for tempering monotonous steel materials, but also can meet the needs of multiple varieties and small batches of steel operations. Only slight adjustments to the production line are needed before the next batch of steel can be processed.

5. Very energy-saving. Taking chromium-molybdenum steel as an example, the energy consumption of the quenching part is not higher than 290kWh/t; the tempering power consumption is not higher than 140kWh/t.

6. The production line occupies a small area, is pollution-free, and has zero emissions; the maintenance cost is extremely low and no shutdown is required for maintenance.

If anyWind power anchor heat treatment production lineFor needs, please call Manager Guo at 13891812360; moreWind power anchor heat treatment production lineFor information, please follow the website of Shaanxi Haishan Mechanical and Electrical Co., Ltd. http://www.zzygnk.cn